From Material Development to Industrial Application

Engineering Case Studies

Our case studies demonstrate how proprietary integrated casting-forging technology is applied to solve real manufacturing challenges, including weight reduction, structural performance improvement, process optimization and complex aluminum component production.

From Material Development to Industrial Application

Engineering Case Studies

Turning Advanced Technology Into Real Manufacturing Results

Advanced manufacturing technology only creates value when it can be transferred into stable production.
Through cooperation with research institutions and industrial partners, our technology platform has been validated through the development of high-strength aluminum components across mobility, industrial equipment and specialized applications.

Participating in the establishment of technical standards for integrated casting-forging equipment and high-performance aluminum forming technologies.

Case Study 01

High-Strength Aluminum Structural Components

Challenge

Forging difficult for complex geometry
Multiple machining operations
High material waste
Limited design freedom

Solution

Integrated Casting-Forging Manufacturing Process

The integrated forming process combines casting flexibility with forging-level strengthening.

Through controlled filling, solidification and pressure-assisted deformation, complex aluminum structures can achieve improved density, mechanical performance and near-net-shape production.

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Case Study 02

Lightweight Mobility Component Development

Challenge

Lightweight mobility products require components combining low weight, structural rigidity and complex geometry.

Solution

Using integrated aluminum forming technology, multiple structural features can be incorporated into a single component, reducing assembly requirements and improving structural consistency.

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Case Study 03

Aerospace & Specialized Aluminum Components

Complex Aluminum Housing Development

Aerospace and specialized engineering components require strict control of material performance, structural integrity and manufacturing consistency.

Our forming technology provides a manufacturing route for complex aluminum housings with integrated structures and reduced machining requirements.

Case Study 04

Replacing Conventional Machining With Integrated Forming

Before

Traditional process:

Large aluminum block machining
High material removal
Long processing cycle
High cost

After

Integrated forming:

Near-net-shape production
Improved material utilization
Reduced machining workload
Shorter manufacturing route

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Case Study Layout

Project Background

Development of a high-strength aluminum structural component requiring lightweight design and improved mechanical performance.

Have a Similar Engineering Challenge?

Whether you are replacing an existing manufacturing process or developing a new aluminum component, our engineering team can evaluate your requirements and propose a suitable forming solution.

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