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Integrated casting and forging forming technology and equipment Integrated casting and forging forming technology and equipment

Custom High-Strength Aluminum Structural Component

Manufactured with proprietary integrated casting-forging technology for lightweight, dense and heat-treatable aluminum parts.

Integrated casting and forging forming technology and equipment Integrated casting and forging forming technology and equipment

Pioneered integrated casting and forging equipment

Multiple national patents End-to-end capabilities spanning prototype development to mass production Third-party mechanical property testing T6 heat treatment capabilities Comprehensive machining

Lightweight, high-strength aluminum alloy components suitable for various industries. Lightweight, high-strength aluminum alloy components suitable for various industries.

High-strength aluminum alloy structural components

Custom cast-forged and CNC-machined aluminum parts for e-bikes, scooters, bicycles, motorcycles, automotive and marine applications.

Self-developed Machines

Purpose-built machines support stable, scalable, and repeatable production.

Patented Process

Patented technology engineered for advanced aluminum structural components.

Complex Geometry

Supports complex shapes with near-net forming and reduced machining.

Testing Support

Testing support helps verify quality, performance, and application readiness.

Not standard parts. Not ordinary die casting.

We manufacture drawing-based aluminum components using integrated casting-forging equipment, mold design, alloy selection, heat treatment, CNC finishing and testing support.

When standard die casting or full CNC is not enough For complex aluminum parts requiring strength, density, heat treatment or material efficiency, integrated casting-forging provides a different manufacturing route.

Application Industries Custom Components

Built for demanding mobility and industrial applications 

E-bike, e-scooter, bicycle, automotive/EV, marine/industrial, smart devices. All representative products are customized by drawings and project requirements.

 

  • Bicycle Aluminum Parts

    Integrated handlebar and stem, dropouts, hydraulic disc brakes, chainring/crankset, seatpost clamp.

  • E-bike Aluminum Parts

    Electric motor mounting brackets, mid-drive motor housings, hub motor end caps, and frame connection nodes.

  • E-scooter Aluminum Parts

    Down tube, front fork, rear fork, folding mechanism, hub motor housing.

Self-developed machines behind every custom component

We manufacture and operate integrated casting-forging machines for both component production and machine project inquiries.  

Testing Support for Critical Aluminum Parts

Inspection and validation can be arranged according to project requirements.

Why Buyers Choose This Manufacturing Route

High strength, lightweight design, better density, heat-treatment options, testing support and OEM flexibility.


More Than a Supplier — An Engineering and Manufacturing Partner

Our role begins before production.

For each project, our engineering team evaluates the product geometry, alloy selection, load conditions, heat-treatment requirements, machining allowances, tooling structure and expected production volume.

We then recommend a manufacturing route based on the actual performance and commercial requirements of the component.

Our capabilities cover:

Product manufacturability analysis
Aluminum alloy and material selection
Integrated casting-forging process development
Mold and tooling design
Prototype and trial production
T6 heat treatment
CNC precision machining
Surface finishing
Mechanical performance testing
Dimensional inspection
Pilot production and mass-production preparation

This integrated service model helps customers reduce development risks, shorten the supply chain and move more efficiently from concept validation to production.

10.18.2026 | BEIGONG Technical Team
Thin-Wall Aluminum Castings: Cold Shuts and Misruns
Why do thin-wall aluminum castings develop cold shuts or misruns? Explore metal-flow paths, die temperature, venting and practical ways to verify a fix.
10.15.2026 | BEIGONG Technical Team
Aluminum Fatigue: Why a Static Test Is Not Enough
Learn why aluminum components that pass static checks still need fatigue assessment under repeated loads, and what a meaningful validation plan should include.
10.13.2026 | BEIGONG Technical Team
How Should Ribs Be Designed in Aluminum Castings?
Learn how rib placement, height and root geometry affect aluminum casting stiffness, stress concentration and structural validation.
10.08.2026 | BEIGONG Technical Team
Can Undercuts and Side Holes Be Cast in Aluminum Parts?
Learn when aluminum side holes and undercuts can be cast, how core withdrawal affects tooling, and which features still need machining.
10.06.2026 | BEIGONG Technical Team
Aluminum Part Consolidation: When Does One Piece Make Sense?
Can several aluminum parts become one component? Learn how part consolidation affects load paths, tolerance stack-up, tool access and serviceability.
10.04.2026 | BEIGONG Technical Team
Why Aluminum Parts Warp After Machining | BEIGONG
Why do aluminum parts warp after machining? Learn how residual stress, clamping and material removal affect flatness, bore alignment and dimensional stability.
09.29.2026 | BEIGONG Technical Team
Why Thick Sections Cause Shrinkage Porosity in Aluminum Castings
Why do thick sections, bosses and rib junctions develop shrinkage porosity in aluminum castings? Learn how hot spots, feeding paths, solidification timing and local pressure affect internal quality.
09.27.2026 | Beigong Engineering Team
Why Does Porosity Form in Aluminum Castings? Gas, Shrinkage & Solidification
Why does porosity form in aluminum castings? Learn how gas entrapment, shrinkage, oxide films, filling behavior and solidification create internal defects—and how pressure-assisted cast-forging changes the process.